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Startups·2 min read

Sort A Brick Turns Used LEGO Into Refurbished Sets at Scale

Lithuanian startup Sort A Brick has unveiled a second-generation machine that sorts 3,600 bricks an hour and now sells refurbished LEGO sets directly.

Automated sorting machine scanning and separating used LEGO bricks into containers for refurbished sets.
Image: Tech.eu

Lithuanian startup Sort A Brick has launched a second-generation automated sorting machine that scans and sorts up to 3,600 LEGO bricks an hour, four times faster than its predecessor. The company is using it to expand beyond restoring customers' collections into selling refurbished, complete sets.

According to the company, the global secondary LEGO market is worth about €800 million, but only €80 million of that comes from complete used sets. Sort A Brick estimates a market for certified refurbished sets could reach €4.7 billion by 2036 if automated sorting makes large-scale restoration commercially viable.

Early demand

More than 75 per cent of the online store's listed inventory sold in its first week, and customers in 20 EU countries have bought over 1,100 sets. The company has also received nearly 2,000 restoration requests from 41 countries and processed more than 700 kilograms of mixed bricks, with Germany emerging as a key market.

CEO Ilya Malkin says the average restoration order is around €500, often for 14 or 15 kilograms of bricks, which is a barrier for some customers. Individual refurbished sets cost around €10 or €15 depending on the model. The company targets prices about half those of equivalent new sets, though older and rarer sets may cost more.

How the machine works

The system uses computer vision to identify bricks and match them against a database of sets, and software then determines which sets can be rebuilt. The new machine scans bricks from all sides and has ten times more output containers, so hundreds of sets can be processed at once. Overall capacity is up fivefold on roughly three times the footprint.

It automatically identifies more than 93 per cent of pieces. The remaining 7 per cent go to a semi-manual station, and a human checks every set for completeness before it ships. Sets are cleaned and made only of genuine LEGO bricks, and the company says it will replace any missing or non-genuine piece. A QR code gives access to building instructions.

Malkin says the key test is whether the business works at scale. He expects the new generation to make operations profitable, which would allow the company to start replicating the system.

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Tags:sort a bricklegocircular economycomputer visionlithuaniarefurbished sets

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